Preparation

Before painting, metalic surfaces of the parts are duly treated their quality level are determinated, the preparation method and technique are selected etc., so that the coating would be of high quality.

Abrasive cleaning

If surfaces of the parts are covered with rust, metal oxides, slag and so on, the layers of paint or primer have to be cleaned – this can be done by manually polishing or by abrasive blast cleaning.

Pickling

Currently the parts are pickled manually, but not automatically. However, if necessary, the pickling in the automatic line could be provided within a couple of months (an area and equipment, etc. are provided for that purposes).

Degreasing/phosphatation

These processes are fully automated in the company. The parts are phosphatized with Zn-Mn-Ni phosphate.
Dešimtyje pakopų atliekamas nuriebalinimas, Zn-Mn-Ni fosfatavimas ir pasyvacija chromo neturinčiais preparatais.

Other

100 % surface quality control

The surface quality inspection in the company is performed according visual acceptance criteria of different customers. The main physical coating parameters as thickness, gloss, adhesion is checked by routine operations.

We also partially apply the TS 16949 standard regulation: the procedure of verification of all painted parts is strictly regulated; the quality of parts is coordinated with the end customer according to the PPAP, EMPB and reference samples. The “zero failure” policy is implemented in the company. The surface quality indicators of the company are recorded by the company and also by some customers.

Packaging

The parts are packed according to the customer requirements or the packaging is created and verified in the company. The packaging is performed using various methods and techniques by adjusting the price and quality requirements. The packaging is done using the materials/tare of the company and also of the customer.

Assembly

Mūsų įmonė atlieka tam įvairių jau nudažytų metalinių detalių surinkimą. Mes taip pat presuojame PEM varžtus ir veržles, įvores, spyruokles, klijuojame lipdukus ir kt. 

Labeling

Labeling is performed according to the internal rules of the company and/or the requirements of the client. We mark the packages according to individual demands; we print ODETTE labels, barcodes, etc.

Logistics

Most orders in the company are executed according to the EXW conditions. The company does not have its own transport means, but it closely cooperates with several transportation companies and can offer really good supply conditions of components.

Powder coating

The pretreated/primed parts are also coated in the company using the powder coating, that is, electrified particles get stuck onto the surface of the part. If the parts are heated in the oven to ~ 200 °C, paint particles thermoplastify – they melt and cure.

The coated parts can be:
• degreased,
• phosphatized,
• or coated with the E-coat/KTL which, in this case, acts as a primer. This two layer coating is standardized and most often used for painting of trucks and agricultural machine parts.

E-Coat (KTL)

Metalų padengimas katodinės elektroforezės būdu (KTL arba E-coat) yra pilnai išbaigtas technologinis procesas, kuris taikomas metalų paviršiaus padengimui plona, vientisa, vieno sluoksnio, korozijai atsparia dažų danga.

Paruoštos detalės dengiamos dažų vonioje (~ 20 m3), kur dažai nusodinami ant katodo elektros srovės pagalba. Dažų perteklius nuplaunamas, kad gautųsi tolygus padengimas. Dažai išdžiovinami aukštoje temperatūroje ~ 200 °C.

Mūsų E-Coat (KTL) padengimas gali būti naudojamas kaip pirminis epoksidinis gruntas tolimesniam dažymui skystais ar milteliniais dažais.

Mūsų E-coat (KTL) padengimas jau daugiau kaip 25 metus yra standartizuotas padengimas automobilių pramonėje, kas savaime yra bene optimaliausias kainos-kokybės santykis.

Mūsų E-coat (KTL) technologija yra „draugiška aplinkai“, nes lakiųjų organinių junginių kiekis yra <1%.

E-coat (KTL) padengimas yra atsparus korozijai pagal VW TL260 + TL227 , BMW GS 90011 LASW3, DBL 7391.50 ir daugelio kitų OEM padengimo reikalavimus.

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